在精密制造領(lǐng)域，復(fù)雜工件的毛刺清理是制約生產(chǎn)效率與產(chǎn)品品質(zhì)的關(guān)鍵瓶頸。高壓去毛刺清洗機(jī)憑借其技術(shù)集成優(yōu)勢，成為破解這一難題的核心裝備。該設(shè)備通過高壓水射流、多軸聯(lián)動(dòng)機(jī)械臂、智能檢測系統(tǒng)等技術(shù)的深度融合，實(shí)現(xiàn)了對深孔、交叉孔、異形曲面等復(fù)雜結(jié)構(gòu)的精準(zhǔn)處理。

　　In the field of precision manufacturing, deburring of complex workpieces is a key bottleneck that restricts production efficiency and product quality. The high-pressure deburring cleaning machine, with its technological integration advantages, has become the core equipment to solve this problem. This device achieves precise processing of complex structures such as deep holes, intersecting holes, and irregular surfaces through the deep integration of technologies such as high-pressure water jet, multi axis linkage robotic arm, and intelligent detection system.

　　高壓水射流：穿透微小孔隙的“柔性手術(shù)刀”

　　High pressure water jet: a "flexible surgical knife" that penetrates tiny pores

　　設(shè)備核心采用超高壓泵組，可將自來水加壓至300-500MPa，形成直徑0.1-0.5mm的聚焦水射流。這種射流具備兩大技術(shù)優(yōu)勢：其一，通過空化效應(yīng)產(chǎn)生微射流沖擊，可剝離硬度達(dá)HRC60的毛刺；其二，水介質(zhì)屬柔性加工，對基體損傷率低于0.01%，尤其適用于鋁合金、鈦合金等軟質(zhì)材料。在汽車發(fā)動(dòng)機(jī)缸體處理中，該技術(shù)成功清除直徑1.5mm交叉孔內(nèi)的殘存毛刺，較傳統(tǒng)工藝效率提升4倍。

　　The core of the equipment adopts an ultra-high pressure pump group, which can pressurize tap water to 300-500MPa, forming a focused water jet with a diameter of 0.1-0.5mm. This type of jet has two major technological advantages: firstly, it generates micro jet impact through cavitation effect, which can peel off burrs with a hardness of HRC60; Secondly, aqueous media belong to flexible processing, with a damage rate of less than 0.01% to the substrate, especially suitable for soft materials such as aluminum alloys and titanium alloys. In the treatment of automobile engine cylinder blocks, this technology successfully removes residual burrs in the 1.5mm diameter cross hole, which is four times more efficient than traditional processes.

　　多軸聯(lián)動(dòng)機(jī)械臂：復(fù)雜軌跡的“智能畫師”

　　Multi axis linkage robotic arm: an "intelligent artist" for complex trajectories

　　針對復(fù)雜型腔結(jié)構(gòu)，設(shè)備配置六軸聯(lián)動(dòng)機(jī)械臂，結(jié)合激光掃描建模技術(shù)，可自動(dòng)生成三維清洗路徑。以航空葉片清洗為例，機(jī)械臂通過0.05mm級重復(fù)定位精度，控制水射流實(shí)現(xiàn)螺旋進(jìn)給運(yùn)動(dòng)，確保葉背型面殘?jiān)コ蔬_(dá)99.3%。更值得關(guān)注的是，某型設(shè)備通過雙機(jī)械臂協(xié)同作業(yè)，將單件葉片處理時(shí)間從45分鐘壓縮至8分鐘，產(chǎn)能提升5倍。

　　For complex cavity structures, the equipment is equipped with a six axis linkage robotic arm, combined with laser scanning modeling technology, which can automatically generate a three-dimensional cleaning path. Taking aviation blade cleaning as an example, the robotic arm achieves spiral feed motion by controlling the water jet with a repeat positioning accuracy of 0.05mm, ensuring a removal rate of 99.3% for residue on the blade back surface. More noteworthy is that a certain type of equipment has compressed the processing time of a single blade from 45 minutes to 8 minutes through the collaborative operation of dual robotic arms, increasing production capacity by 5 times.

　　智能檢測系統(tǒng)：清洗質(zhì)量的“電子裁判”

　　Intelligent detection system: an "electronic judge" for cleaning quality

　　設(shè)備搭載激光輪廓儀與聲發(fā)射檢測模塊，構(gòu)建起閉環(huán)質(zhì)量控制體系。在5G基站濾波器清洗中，系統(tǒng)通過實(shí)時(shí)采集表面形貌數(shù)據(jù)，自動(dòng)調(diào)整噴射壓力與駐留時(shí)間，使毛刺高度標(biāo)準(zhǔn)差控制在2μm以內(nèi)。當(dāng)檢測到異常信號(hào)時(shí)，設(shè)備可切換至局部強(qiáng)化清洗模式，避免過洗或欠洗。某企業(yè)實(shí)踐顯示，該系統(tǒng)使產(chǎn)品一次交檢合格率從72%躍升至99.7%。

　　The equipment is equipped with a laser profiler and an acoustic emission detection module to establish a closed-loop quality control system. In the cleaning of 5G base station filters, the system automatically adjusts the spray pressure and residence time by collecting real-time surface morphology data, so that the standard deviation of burr height is controlled within 2 μ m. When an abnormal signal is detected, the device can switch to local enhanced cleaning mode to avoid over washing or under washing. The practice of a certain enterprise shows that the system has increased the first-time inspection pass rate of products from 72% to 99.7%.

　　旋流分離與循環(huán)過濾：環(huán)保經(jīng)濟(jì)的“雙循環(huán)系統(tǒng)”

　　Cyclone separation and circulating filtration: an environmentally friendly and economical "dual circulation system"

　　為解決殘?jiān)厥针y題，設(shè)備集成三級旋流分離裝置。含渣水流經(jīng)切向入口產(chǎn)生螺旋運(yùn)動(dòng)，在離心力作用下，粒徑大于50μm的顆粒被分離至錐形沉淀區(qū)。二級聚結(jié)濾芯采用梯度孔徑設(shè)計(jì)，逐級攔截微米級殘?jiān)?。三級反滲透膜過濾系統(tǒng)則確保循環(huán)水清潔度達(dá)NAS 6級，實(shí)現(xiàn)95%以上的水資源循環(huán)利用。在某液壓閥體生產(chǎn)線應(yīng)用中，年節(jié)水量超過1.2萬噸，危廢產(chǎn)生量減少80%。

　　To solve the problem of residue recycling, the equipment integrates a three-stage cyclone separation device. The slag containing water flows through a tangential inlet and undergoes spiral motion. Under the action of centrifugal force, particles with a diameter greater than 50 μ m are separated into a conical precipitation zone. The secondary coalescing filter adopts a gradient pore size design to intercept micron sized residues step by step. The three-stage reverse osmosis membrane filtration system ensures that the cleanliness of the circulating water reaches NAS level 6, achieving over 95% of water resource recycling. In the application of a hydraulic valve body production line, the annual water saving exceeds 12000 tons, and the amount of hazardous waste generated is reduced by 80%.

　　高壓去毛刺清洗機(jī)通過高壓水射流、智能機(jī)械臂、閉環(huán)檢測等技術(shù)的協(xié)同創(chuàng)新，重新定義了復(fù)雜工件清洗的技術(shù)標(biāo)桿。其高效、精準(zhǔn)、環(huán)保的特性，不僅解決了航空航天、汽車制造等領(lǐng)域的核心工藝難題，更為智能制造時(shí)代的精密加工提供了關(guān)鍵裝備支撐。隨著3D砂型打印技術(shù)的普及，該設(shè)備正拓展至增材制造鑄件的后處理領(lǐng)域，推動(dòng)制造業(yè)向“零缺陷”目標(biāo)加速邁進(jìn)。

　　The high-pressure deburring cleaning machine has redefined the technological benchmark for cleaning complex workpieces through collaborative innovation of high-pressure water jet, intelligent robotic arm, closed-loop detection, and other technologies. Its efficient, precise, and environmentally friendly characteristics not only solve core process problems in aerospace, automotive manufacturing, and other fields, but also provide key equipment support for precision machining in the era of intelligent manufacturing. With the popularization of 3D sand printing technology, this equipment is expanding into the post-processing field of additive manufacturing castings, accelerating the manufacturing industry towards the goal of "zero defects".

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